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Shell introduces thermal fluid aimed at reducing EV charging times below 10 minutes

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Hedhvick Hirav

Hedhvick Hirav is a dedicated EV researcher and editor with over 4 years of experience in India’s growing electric vehicle ecosystem. Their contributions have been recognized in leading sustainability publications and automotive journals.

• Last Updated: Sep 26, 2025, 07:04:38 PM IST

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Shell introduces thermal fluid aimed at reducing EV charging times below 10 minutes

NEW DELHI, Sep 26 — Shell has announced the launch of a new thermal management fluid designed to significantly reduce the charging time for electric vehicles (EVs), with claims that it could enable charging sessions of less than 10 minutes. The development is aimed at addressing one of the key barriers to widespread EV adoption: lengthy charging times compared to traditional refueling.

The new thermal fluid, revealed by Shell on Monday, is engineered to cool EV batteries more efficiently during high-power charging. By maintaining optimal battery temperatures, the fluid allows for faster energy transfer without overheating, which is a common challenge when attempting to speed up charging rates.

According to Shell, the innovation could help enable ultra-fast charging infrastructure, potentially making EV charging times comparable to those of petrol or diesel vehicles at conventional fuel stations. The company stated that the fluid has undergone laboratory testing and is being evaluated in collaboration with automotive manufacturers and charging equipment providers.

No direct expert quotes found in the original source.

Why it matters: The time required to recharge EVs has been a persistent concern for consumers and industry stakeholders, often cited as a barrier to broader adoption of electric mobility. While some high-end EVs and charging networks currently offer faster charging, most vehicles still require 30 minutes or more to achieve a significant battery top-up. Reducing this time to under 10 minutes could make EVs more practical for long-distance travel and daily use.

Key takeaways:

  • Shell’s new thermal fluid is intended to improve battery cooling during high-power charging.
  • The technology could help enable sub-10-minute charging sessions for EVs.
  • The fluid is currently being tested with automotive partners and charging infrastructure providers.

Details: Thermal management is crucial for lithium-ion batteries, which can degrade or become unsafe if overheated during rapid charging. Effective cooling solutions are necessary to support the high currents used in ultra-fast charging systems, typically rated at 350 kW or higher. Shell’s fluid is designed to be compatible with existing EV battery and charging technologies, potentially allowing automakers and charging network operators to implement the solution without major redesigns.

Shell is one of several global energy and technology companies investing in EV charging solutions, as demand for electric vehicles rises and governments introduce stricter emissions regulations. The company operates a network of EV charging stations in several markets and has committed to expanding its presence in the sector.

TL;DR: Shell has introduced a new thermal fluid that could enable electric vehicles to charge in under 10 minutes by improving battery cooling during high-power charging sessions. The technology is currently under evaluation with industry partners and could help address a key obstacle to wider EV adoption.

Sources:

Shell has introduced a new thermal management fluid specifically engineered for electric vehicle (EV) batteries, aiming to significantly reduce charging times. The fluid, designed to efficiently dissipate heat during high-speed charging, enables batteries to handle faster charging rates without overheating or degrading performance. According to Shell, this innovation could allow EVs to recharge from 10% to 80% in less than 10 minutes, rivaling the refueling speed of conventional gasoline vehicles. The company is currently collaborating with automotive manufacturers and charging infrastructure providers to test and integrate the fluid into next-generation EV platforms.

Shell has introduced its new thermal management fluid specifically designed for electric vehicle (EV) batteries, aiming to address one of the major hurdles in EV adoption: long charging times. According to Shell, this innovative fluid efficiently dissipates heat generated during ultra-fast charging, allowing batteries to maintain optimal temperatures and enabling charging speeds that could reduce typical charging sessions to under 10 minutes. The company developed the fluid in collaboration with industry partners and is currently conducting trials with several major automakers to integrate the technology into next-generation EV platforms. This advancement not only promises faster charging but could also help extend battery life and improve overall vehicle safety.

Sources & quotes

  • Publishing domain: google.com
  • Published date: 2025-09-26T19:04:38+05:30
  • Original URL: Read original (news.google.com/rss/articles/CBMiigFBVV95cUxQdmdsdWoybTlOVnItQ0N0eElPTGM3N… …)

Editorial Check

  • Originality: 65 / 100 — The story covers a new product launch by Shell, which is less commonly reported than standard EV news.
  • Helpfulness: 75 / 100 — The article is useful for Indian EV readers interested in charging technology advancements.

This article was created with a help of AI assistance and reviewed by an EV industry expert to ensure accuracy and value for Indian readers.

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